Chalk pulverizer and ultrafine grinding mill
2025-11-09 09:24:53
In today's rapidly evolving industrial landscape, the demand for precise particle size control and efficient material processing has never been higher. Shanghai Zenith Machinery Co., Ltd., a high-tech engineering group specializing in industrial powder grinding equipment, offers comprehensive solutions for chalk pulverization and ultrafine grinding applications across diverse industries.
Our extensive product portfolio covers the entire spectrum of powder processing requirements, from coarse 1-3mm particles to ultra-fine 3250 mesh micro powder. Each piece of equipment carries international certifications including ISO, EU CE, and Customs Union CU-TR, ensuring global standards of quality and performance.
Precision Grinding for Chalk Applications
Chalk processing demands specialized equipment that can handle the material's unique characteristics while maintaining product purity and consistency. Our MTW European Trapezium Mill stands out as an ideal solution for fine powder production in the 80-400 mesh range. With capacities reaching up to 50tph and energy consumption 60% lower than traditional ball mills, this system represents a significant advancement in grinding technology.
The MTW series incorporates several innovative features that make it particularly suitable for chalk processing. The modular impeller adjustment device allows operators to produce different fineness levels simply by changing impellers, providing exceptional flexibility for varying production requirements. Meanwhile, the high-efficiency impeller fan improves air induction efficiency from 62% to 85%, enhancing overall system performance.
Ultrafine Grinding Excellence
For applications requiring extreme fineness, our LUM Ultrafine Vertical Grinding Mill and XZM Ultrafine Grinding Mill deliver unparalleled performance. The LUM series represents a technological breakthrough, integrating powder grinding, separation, and transportation into a single, efficient system. Capable of producing powders ranging from 325 to 2500 mesh, this mill incorporates advanced grinding roller technology from Taiwan and German powder separating technology.
The XZM Ultrafine Grinding Mill offers even greater versatility, with product fineness adjustable between 325 and 3250 mesh, achieving D97 < 5 microns in a single pass. This remarkable precision comes with significant energy savings – the XZM demonstrates 40% higher efficiency and 70% lower energy consumption compared to air-flow mills and stirring mills under equivalent power conditions.
What sets our ultrafine grinding solutions apart is their intelligent design. The XZM classifier features variable frequency drive (VFD) technology, allowing operators to easily adjust classification rotor speed through the electric control panel. This user-friendly approach eliminates guesswork and ensures consistent product quality batch after batch.
Vertical Grinding Technology
Our LM Vertical Grinding Mill series represents another cornerstone of our grinding technology portfolio. Designed for 24-hour continuous operation, these vertical roller mills excel in applications requiring easy monitoring, large capacity, constant running, and stable product quality. The compact integrated design reduces footprint by approximately 50% compared to ball mill systems, while the automatic control system enables seamless switching between remote and local control.
The environmental benefits of our vertical grinding technology cannot be overstated. Operating under negative pressure with complete sealing, these mills eliminate dust spillage while maintaining low vibration and noise levels. This eco-friendly approach aligns with modern environmental standards and workplace safety requirements.
Comprehensive Material Handling
Beyond chalk-specific applications, our equipment handles a wide range of materials including calcite, marble, limestone, talc, dolomite, barite, kaolin, and numerous other non-metallic mineral ores. The working principles across our mill series share common efficiency themes: centrifugal force distribution, precise classification, and continuous operation under controlled pressure conditions.
Our Hammer Mill series addresses coarse powder requirements (0-3mm) with optimized cavity design and unique operating principles. Meanwhile, the Ball Mill and Mining Ball Mill solutions provide robust performance for traditional grinding applications, featuring strong material adaptability and the flexibility of both dry and wet grinding processes.
Global Support and Customization
With marketing networks covering over 180 countries and regions across Asia, Africa, Europe, America, and Oceania, plus overseas offices in more than 30 countries, we provide comprehensive support to our global clientele. Our engineering team works closely with customers to tailor solutions specific to their material characteristics, production requirements, and operational constraints.
The adaptability of our grinding systems extends beyond mere particle size adjustment. Features like reversible structures, hydraulic adjustment systems, and intelligent control interfaces ensure that our equipment remains at the forefront of industrial grinding technology. Whether for plastic master batch, PVC, artificial stone, electric cable, non-woven fabrics, or traditional mineral processing, our mills deliver consistent, reliable performance.
As industries continue to demand finer powders and more efficient processing methods, Shanghai Zenith remains committed to innovation and excellence in grinding technology. Our comprehensive range of chalk pulverizers and ultrafine grinding mills represents the culmination of decades of research, development, and practical application experience, providing our customers with the tools they need to succeed in competitive global markets.
Frequently Asked Questions
What is the typical energy consumption comparison between your mills and traditional ball mills?
Our MTW and MTM European Trapezium Mills consume more than 60% less energy than traditional ball mills of the same grade under ideal working conditions. The XZM Ultrafine Grinding Mill shows 70% lower energy consumption compared to air-flow mills and stirring mills.
Can your equipment handle materials other than chalk?
Yes, our grinding mills are designed to process various non-metallic mineral ores including calcite, marble, limestone, talc, dolomite, barite, kaolin, wollastonite, gypsum, feldspar, and pyrophyllite, among others.
How fine can your ultrafine grinding mills produce?
Our XZM Ultrafine Grinding Mill can achieve fineness between 325 and 3250 mesh, reaching D97 < 5 microns at one time. The LUM Ultrafine Vertical Mill produces powder in the 325-2500 mesh range.
What certifications do your products hold?
Our equipment carries ISO international quality system certification, European Union CE certification, and Customs Union CU-TR certification, ensuring compliance with international standards.
How is the fineness of the powder adjusted in your mills?
Our MTW and MTM series use modular impeller adjustment devices that allow fineness changes by simply replacing impellers. The XZM series features a classifier with VFD for easy adjustment of classification rotor speed through the electric control panel.
Do your mills support continuous operation?
Yes, our LM Vertical Grinding Mills are designed for 24-hour constant running with automated control systems that enable remote operation and monitoring.
What environmental features are incorporated into your grinding mills?
Our mills operate under negative pressure with pulse dust collectors, characterized by no dust spillage, small vibration, low noise levels, and compliance with national environmental protection standards.